Mobile Type Metallurgical Industry Online Real Time Nondestructive Detection Unit for Steel Cord Conveyor Belt

US$70,000.00 1 Set (MOQ)
Port:
Beijing, China
Production Capacity:
1000pieces/Year
Payment Terms:
T/T

Last Login Date:

Feb 18, 2025

Business Type:

Manufacturer/Factory

Main Products:

X-ray Fault Monitor for Steel Cord Conveyor Belt, X-ray Online Conveyor Belt Scanning System, Steel Crod Conveyor Belt Detection System, NDT Monitoring Equipment for Steel Cord Conveyor

Find Similar Products
US$23.00-25.00
240 Pieces (MOQ)

Product Description

Company Info

Basic Info.

Model NO.
KJ581-M
After-sales Service
7*24 Online Service
Warranty
1 Year
Trademark
DMC
Transport Package
Flight Case
Specification
1m³ 170kg
Origin
China
HS Code
9022199090

Product Description

Product Description

1. Product introduction

Compared with the fixed equipment, the components of the mobile equipment are integrated into two parts: the X-ray generator and the receiver, the volume is reduced by half, the weight is decreased by one third, the structure is simpler, the transportation is more convenient, the installation is easier, and the operation is more flexible. The equipment better satisfies the needs of scanning a belt in a mobile way, that is, multiple belts with different widths can be detected in a short time.




2. Product Components

(1) X-ray Receiving Controller
Realize the functions of power ON/OFF control, voltage conversion, equipment status monitoring and signal transmission by receiving commands from laptop, and transmit the signals collected by its photoelectric sensor from the designated transmission interface to laptop after data conversion.
(2)X-ray Generator
Mainly realize the functions of ray beam generation and emission. By boosting the voltage switched in, the voltage difference between the two ends of the tube can reaches 160 kV, so as to generate rays which later form ray beams after filtration.
(3) Laptop
Send control commands through the special software installed, as well as receive, store, analyze and display the image data.




3. Characteristics
 
  • During detection, there is no need to stop the belt. The internal perspective of the whole belt conveyor will be displayed on the screen like a movie, which is clear, intuitive, accurate and reliable.
  • The equipment automatically recognizes belt damage such as corrosion, fracture, steel cord defects, or even displacement of vulcanized splices, etc.
  • After each scan, the equipment will automatically generate a detection report. In which it will provide a detailed description of all abnormal situations and pinpoint problem locations. The lateral error is less than 1 cm and the longitudinal error is less than 5 cm.
  • All images are saved in the computer. Users can check current day images or history images, navigating the entire conveyor belt carefully to understand the current overall security situation.
  • The images and data obtained can be uploaded to the Cloud, which allows you to review the detected images from anywhere as long as you access the Internet. The person in charge can know the status of the belt even at home or on business trips.




 
 
4. Parameters
 
Performance parameter 
System operating voltageAC 110V~240V
System operating current≤ 4A
Admissible of rubber belt speed≤ 9.6m/s
Admissible of rubber belt width≤2.2m
Admissible of rubber belt thickness≤80mm
Communication modeEthernet Cable
Communication distance≤20Km
Protection gradeIp57
Resolution rate0.8mm×0.8mm
Identify minimum fracture1.6mm
Identify minimum twitch3mm
Defect positioning errorHorizontal ≤1cm, longitudinal ≤5cm
Software operating environmentWindows 7/10
Environmental parameter 
Work environment 
Environment temperature-20ºC~+40ºC
Average relative humidityNo more than 95% (25°C)
Atmospheric pressure86~106KPa, occasions where there is explosive mixture, but with no corrosive gas damaging insulation
Electrical environment 
Supply voltageAC110V~AC240V
Input operating current≤4A, consumed power <1000W


5. Product Size and Weight
 
Equipment nameX-Ray Receiver 
(customize)
X-Ray GeneratorLaptop
Size1270/1470/1670/1870/2070/
2270*420*70 mm
610*530*175 mm/
Weight18.5-55.5kg38.5kg/
    


6.Installation of the equipment

· Installation in the lower belt position will not affect the normal operation of the belt conveyor.
· The product adopts modular design, which can be adapted to the belt conveyor of any height, width and length.
· The product adopts IP57 protection grade, which can be applied to any working conditions and any environment such as the rain, snow, dust and so on.
· The weight of the whole machine has been lightened as far as possible so as to enable the installation by 2 persons in 1 hours.




7. Detection case



8. Detection for the displacement of joints

Our software can accurately identify the displacement of the vulcanized joint of the conveyor belt, and compare the current joint image with the original image of the joint at the first inspection. The movement process of the joint is clearly visible, preventing the occurrence of joint fracture accidents.






















 
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