X Ray Steel Cord Conveyor Belt Online Realtime Cement Plant Edge Tear Dynamic Monitoring System

US$80,000.00 1 Piece (MOQ)
Port:
Beijing, China
Production Capacity:
1000pieces/Year
Payment Terms:
T/T

Last Login Date:

Feb 18, 2025

Business Type:

Manufacturer/Factory

Main Products:

X-ray Fault Monitor for Steel Cord Conveyor Belt, X-ray Online Conveyor Belt Scanning System, Steel Crod Conveyor Belt Detection System, NDT Monitoring Equipment for Steel Cord Conveyor

Find Similar Products
US$6,600.00-6,618.00
1 Piece (MOQ)
US$25,000.00-100,000.00
1 Set (MOQ)

Product Description

Company Info

Basic Info.

Model NO.
KJ581-M
After-sales Service
7*24 Online Service
Warranty
1 Year
Trademark
DMC
Transport Package
Flight Case
Specification
1m³ 170kg
Origin
China
HS Code
9022199090

Product Description

1. General introduction
DMC Technology specially developed this mobile type X-ray monitor system for steel cord conveyor belt in 2017, which has received high praise from customers, also because of the demand to scan multiple belts with different lengths and widths. This mobile detector is simpler in structure, lighter in weight and easier to install than previous fixed equipment and can scan multiple steel cord conveyor belts in a short time.

2. Main Components 

3.Features of the Device
(1) Remote operation: device users can remotely complete all equipment operation and status monitoring.
(2) Real-time display: the operating status of the belt is displayed on the computer screen in real time like a film for users to watch on site.
(3) Holographic storage: the belt data acquired is completely stored in the hard disk, which ensures that the belt image is almost the same as the actual belt when processing and playing back.
(4) Automatic recognition: the device can automatically analyze the belt data without the assistance of personnel, recognize the breakage and abnormality information in the data of the entire belt, and classify and list all defects, so as to facilitate users to conduct specific maintenance.
(5) Video playback: reproduce the entire operating process of the belt, and adjust the running speed of the belt, so that users can have a detailed view and automatically jump to the corresponding defect image position by double-clicking the defect, thus saving the user's time of looking for it.
(6) Defect location: accurately locate each defect recognized through the pixel data, and display the location information in the observation window and report.
(7) High magnification: Realize subtle observation of various defects, such as wire splitting and corrosion, with the principle of magnifying glass.
(8) Accurate distant measurement: the distance between any two points in the belt can be measured through simple operation, which is accurate to 1mm.


4.Parameters of the Device

5.Product Specification 
Equipment nameX-Ray Receiver 
(customize)
X-Ray GeneratorLaptop
Size1270/1470/1670/1870/2070/
2270*420*70 mm
610*530*175 mm/
Weight18.5-55.5kg38.5kg/
    


6.Equipment working procedure
The laptop sends the operation command to the X-ray receiving controller, which will execute the related operations such as open the power supply, turn on the beam, collect and process data after receiving the command sent by the software. The X-ray beam emitted by the X-ray generator penetrates the belt and is captured by the photoelectric sensor in the X-ray receiver. The visible image of the inner part of the belt will be formed after being processed by photoelectric conversion, and the data is sent to the laptop for viewing, analysis and storage.


7.Installation of the Device
1. The equipment is installed on the lower belt
2. Select the position that is easy to connect to the power supply and has the least vibration of the belt for installation.
3. The device is very light and can be installed within 1 hour by two people


8.Benefits of the Product
· It can identify and detect the quality of newly replaced conveyor belts and the vulcanization process of joints;
· It can detect and judge the running state of the old conveyor belt intuitively and accurately.
· It can avoid the waste caused by blindly replacing or repairing conveyor belts for safety reasons;
· It can avoid economic losses such as production reduction or shutdown caused by belt breakage accident.
· It can avoid casualties caused by belt breakage accident.
· It is possible to arrange reasonably for the maintenance time according to the operation status and production tasks of the conveyor belt, so as to increase the service life of the conveyor belt.



9.Custmized Package

10. Professional Software
The steel cord conveyor belt online monitoring system is equipped with professional operating software. The entire image of the belt can be reproduced as if you were watching a movie, and it can automatically identify various types of damage. In addition, the general information is classified into four folders such as splice, fracture, damage and twitch (displacement), finally in just a few operation steps, a professional and detailed scan report is obtained.


11.Detection Cases


12. After-sales service
DMC Technology has a strong after-sales team. At present, the after-sales team has a total of 55 people, including 25 engineers with more than 6 years of service, and 10 senior engineers with more than 10 years of service. In order to meet the training needs of domestic and foreign customers, DMC provides a complete triple training system and has established an overseas after-sales department. Currently, the English market and the Spanish market are equipped with a professional after-sales engineer who is proficient in English and Spanish, and provides 7x24 Hours of online after-sales service without time difference.
In the past ten years, professional services adopt regionalized and precision services, and responds to on-site needs with zero-time difference, which has greatly improved the response speed of after-sales. In domestic, we guarantee to arrive at the site within 48 hours. The equipment failure rate and equipment maintenance costs are greatly reduced, and the service life of the equipment is effectively guaranteed. As of the beginning of 2022, a total of more than 2,000 sets of equipment have been installed, more than 3,000 online and offline training have been carried out, and five-star after-sales service certification has been obtained and several pennants have been presented by customers.


13.Company Profile
DMC Technology, as the first enterprise in China to apply X-ray principle to industrial production, has the largest production base in China, covering an area of more than 3,000 square meters, with 3 professional production lines and an annual production capacity of 1,000 sets. Provide high-quality X-ray non-destructive testing systems to the world.
The company has passed ISO 9001 quality management system certification, ISO 14001 environmental management system certification and ISO45001 occupational health and safety management system.
In order to meet the needs of overseas customers for long-distance transportation, each piece of equipment is customized with a shock-proof and moisture-proof portable reinforced air box, which is shipped to customers all over the world via Shanghai and Beijing airports within 48 hours of leaving the factory.It is our aim to let customers all over the world use satisfactory products.
After more than 10 years of rapid development, the sales performance of the "Steel Cord Conveyor Belt X-ray Online Inspection System" independently developed by our company has grown rapidly, and the domestic market share is as high as 70%, always ranking first in the industry. Products are exported overseas, Australia, Peru, Chile, Russia, Myanmar, Malaysia, Zambia and other countries, the global sales volume has accumulated to 2,000 sets, and it has done more than 100 on-site online inspections for overseas customers, at the same time we have received unanimous praise from overseas customers.



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