Mining Industry Mobile Type Power Engineering X Ray Continuous Online Nondestructive Detection System for Steel Cord Conveyor Belt
| US$70,000.00 | 1 Set (MOQ) |
Port:
Shanghai, China
Production Capacity:
1000pieces/Year
Payment Terms:
T/T
Shanxi Dedicated Measurement Control Co., Ltd.
Shanxi, China
Last Login Date:
Feb 18, 2025
Business Type:
Manufacturer/Factory
Main Products:
X-ray Fault Monitor for Steel Cord Conveyor Belt, X-ray Online Conveyor Belt Scanning System, Steel Crod Conveyor Belt Detection System, NDT Monitoring Equipment for Steel Cord Conveyor
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Product Description
Company Info
Basic Info.
Model NO.
KJ581-M
After-sales Service
7*24 Online Service
Warranty
1 Year
Trademark
DMC
Transport Package
Flight Case
Specification
1m³ 170kg
Origin
China
HS Code
9022199090
Product Description
Product Description
1. Product introductionCompared with the fixed equipment, the components of the mobile equipment are integrated into two parts: the X-ray generator and the receiver, the volume is reduced by half, the weight is decreased by one third, the structure is simpler, the transportation is more convenient, the installation is easier, and the operation is more flexible. The equipment better satisfies the needs of scanning a belt in a mobile way, that is, multiple belts with different widths can be detected in a short time.
2. Characteristics
(1) Remote operation: device users can remotely complete all equipment operation and status monitoring.
(2) Real-time display: the operating status of the belt is displayed on the computer screen in real time like a film for users to watch on site.
(3) Holographic storage: the belt data acquired is completely stored in the hard disk, which ensures that the belt image is almost the same as the actual belt when processing and playing back.
(4) Automatic recognition: the device can automatically analyze the belt data without the assistance of personnel, recognize the breakage and abnormality information in the data of the entire belt, and classify and list all defects, so as to facilitate users to conduct specific maintenance.
(5) Video playback: reproduce the entire operating process of the belt, and adjust the running speed of the belt, so that users can have a detailed view and automatically jump to the corresponding defect image position by double-clicking the defect, thus saving the user's time of looking for it.
(6) Defect location: accurately locate each defect recognized through the pixel data, and display the location information in the observation window and report.
(7) High magnification: Realize subtle observation of various defects, such as wire splitting and corrosion, with the principle of magnifying glass.
(8) Accurate distant measurement: the distance between any two points in the belt can be measured through simple operation, which is accurate to 1mm.
3. Working procedure
The laptop gives operating commands to the X-ray receiving controller which then turns on the power supply and X-ray and carries out data acquisition and processing after receiving the commands from the software. After the X-ray beam emitted by the X-ray generator penetrates the belt, it will be captured by the photoelectric sensor in the X-ray receiving controller. After photoelectric data conversion, a visual image of the belt interior will be produced and transmitted to the laptop for display, analysis and storage.
4. Specifications
The laptop gives operating commands to the X-ray receiving controller which then turns on the power supply and X-ray and carries out data acquisition and processing after receiving the commands from the software. After the X-ray beam emitted by the X-ray generator penetrates the belt, it will be captured by the photoelectric sensor in the X-ray receiving controller. After photoelectric data conversion, a visual image of the belt interior will be produced and transmitted to the laptop for display, analysis and storage.
4. Specifications
| Equipment name | X-Ray Receiver (customize) | X-Ray Generator | Laptop |
| Size | 1270/1470/1670/1870/2070/ 2270*420*70 mm | 610*530*175 mm | / |
| Weight | 18.5-55.5kg | 38.5kg | / |
5. Installation
(1) It is installed in the lower belt, which will not affect the normal transport operation of the belt conveyor.
(2) The structure of the product is simple, with free combination of the two, which can be adapted to a belt conveyor in any height, width and length.
(3) It only needs the lower belt of the steel-cord conveyor belt to pass through the middle between the X-ray generator and the X-ray receiving controller.
(4) The product is tightly dust-proof and can be applied to any working conditions, such as raining, snowing, dusty and other environments.
(5) The product is extremely light and convenient, which can be installed, commissioned and tested by 1 person only.
(6) In order to ensure the detection effect and accuracy, it is better to install the device at the position with flat ground and small belt vibration; power supply, with a voltage of AC100V-265V, shall be provided on the site of the device.
(7) Notice: Because it is a mobile device which detects belts in different lengths, widths and heights, it is impossible to give a standard mounting bracket and radiation shield. Users need to make the installation bracket and radiation shield according to the site conditions of the conveyor belt.
6. Technical Parameters
| Performance parameter | |
| System operating voltage | AC 110V~240V |
| System operating current | ≤ 4A |
| Admissible of rubber belt speed | ≤ 9.6m/s |
| Admissible of rubber belt width | ≤2.2m |
| Admissible of rubber belt thickness | ≤80mm |
| Communication mode | Ethernet Cable |
| Communication distance | ≤20Km |
| Protection grade | Ip57 |
| Resolution rate | 0.8mm×0.8mm |
| Identify minimum fracture | 1.6mm |
| Identify minimum twitch | 3mm |
| Defect positioning error | Horizontal ≤1cm, longitudinal ≤5cm |
| Software operating environment | Windows 7/10 |
| Environmental parameter | |
| Work environment | |
| Environment temperature | -20ºC~+40ºC |
| Average relative humidity | No more than 95% (25°C) |
| Atmospheric pressure | 86~106KPa, occasions where there is explosive mixture, but with no corrosive gas damaging insulation |
| Electrical environment | |
| Supply voltage | AC110V~AC240V |
| Input operating current | ≤4A, consumed power <1000W |
7. After-sales service
DMC provides detailed and systematic online training for customers of mobile equipment. Customers can choose full English and full Spanish services. Our courses cover equipment knowledge to operation practice, and also to share on-site testing experience. The purpose is to let our customers master the relevant detection technology in a short time.
8. Detection cases
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